Titanium & Advanced Metals

Category

  • Bar and Rod

  • Plate and Sheet

  • Strip

  • Pipe and Tube

  • Wire

  • Welding

  • Powder Material

  • Cast Products

  • Forged Products

  • Fittings

  • Fastening

    Forms & Sizes

    Round Bar:
    φ2–500 mm, 1–6 m length

    Flat/Square Bar:
    4–100 mm thickness/width

    Hex Bar:
    A/F 3–100 mm

    Hollow Bar:
    OD 20–300 mm

    Forms & Sizes

    Sheet:
    0.3–6 mm thickness

    Medium Plate:
    6–25 mm thickness

    Heavy Plate:
    25–100 mm thickness

    Forms & Sizes

    Standard Strip:
    0.05–3 mm thick,
    10–600 mm wide

    Precision strip:
    0.01–0.5 mm thick,
    tight tolerance ±0.005 mm

    Foil:
    0.005–0.1 mm thick

    Forms & Sizes

    Seamless Tube:
    OD 6–450 mm,
    WT 1–50 mm,
    1–12 m length

    Welded Tube:
    OD 10–600 mm,
    WT 1–20 mm

    Capillary Tube:
    OD 1–10 mm,
    WT 0.1–2 mm

    Forms & Sizes

    Wire Form:
    Cold Drawn Wire,
    Bright Wire,
    Spring Wire,
    Fine Wire,
    Ultra-fine Wire

    General Diameter:
    φ0.1–10 mm

    Coil Weight:
    50–500 kg,
    customizable tolerance

    Forms & Sizes

    Solid Wire:
    φ0.8–4.0 mm

    Flux-cored Wire:
    φ1.2–4.0 mm

    Welding Rod:
    φ2.0–5.0 mm

    Forms & Sizes

    Powder Form:
    AM 3D Printing Powder,
    Spherical Powder,
    Gas-atomized Powder,
    Water-atomized Powder

    Particle Size:
    10–150 μm

    Sphericity:
    ≥90% for AM grade

    Forms & Sizes

    Cast Ingot:
    φ200–800 mm

    Precision Casting:
    min wall 0.5 mm

    Cast Pipe:
    OD 100–600 mm,
    WT 10–50 mm

    Forms & Sizes

    Forged Bar:
    Φ35–500 mm

    Forged Ring:
    OD 200–2000 mm

    Forging Weight:
    1–5000 kg

    Forms & Sizes

    Fittings Form:
    Elbow, Tee, Reducer, Flange, Cap, Outlet, Lap Joint

    Size range:
    1/2''–24'' (DN15–DN600)

    Wall thickness:
    Sch10–Sch160, STD, XS, XXS

    Pressure Class:
    150–2500 LB

    Forms & Sizes

    Fastening Form:
    Bolt, Nut, Screw, Stud, Washer, Pin, Rivet

    Metric: M3–M64

    Imperial: #4–2.5''

    Length: 6–500 mm

R56400 Product Description

Overview

R56400 is an alpha-beta titanium alloy containing about 6% aluminium and 4% vanadium (Ti-6Al-4V). This datasheet presents the material within the American (ASTM / ASME / UNS) standard system.

The most widely used titanium alloy in the world — accounting for roughly half of all titanium consumed — R56400 combines high specific strength, excellent corrosion resistance, good weldability and excellent biocompatibility. The aluminium stabilises and strengthens the alpha phase while the vanadium stabilises the beta phase, giving a two-phase alpha-beta microstructure that, unlike the commercially pure and near-alpha grades, can be strengthened by heat treatment (solution treatment and ageing) as well as used in the annealed condition. It offers high strength at low-to-moderate temperatures (usable to about 400 °C), good fatigue and creep resistance, and a low elastic modulus. It is normally supplied mill-annealed for the best combination of strength, toughness and ductility.

Typical applications include aircraft turbine-engine components, airframe and spacecraft structures, aerospace fasteners, pressure vessels and rocket cases, medical implants and prostheses, and high-performance marine and automotive parts.

1. Physical Properties

Property Value Unit
Density 4.43 g/cm³
Melting range 1604–1660 °C
Elastic modulus 114 GPa
Coefficient of thermal expansion (20–100 °C) 8.6 µm/m·°C
Thermal conductivity (20 °C) 6.7 W/m·K
Specific heat (20 °C) 526 J/kg·K
Structure Alpha-beta

2. Chemical Composition (wt %)

Element Symbol Min % Max % Role in Alloy
Titanium Ti Balance Base element
Aluminium Al 5.50 6.75 Alpha stabiliser; strength
Vanadium V 3.50 4.50 Beta stabiliser; strength, heat-treatability
Iron Fe 0.30 Residual
Oxygen O 0.20 Interstitial; strength
Carbon C 0.08 Interstitial impurity
Nitrogen N 0.05 Interstitial impurity
Hydrogen H 0.015 Interstitial impurity

Nominal: Ti-6Al-4V alpha-beta titanium alloy; heat-treatable.

3. Mechanical Properties

Per ASTM B265 for UNS R56400.

Condition Property Value
Annealed Tensile strength (UTS) ≥895 MPa (130 ksi)
Annealed 0.2% yield strength ≥828 MPa (120 ksi)
Annealed Elongation at break ≥10 %
Solution treated & aged Tensile strength (UTS) up to ~1170 MPa (170 ksi)
Elastic modulus 114 GPa

Confirm against the mill test report. Strength can be raised by solution treatment and ageing (STA), generally in sections up to about 25 mm.

4. Corrosion Resistance

Environment Performance Notes
Seawater / marine Excellent Resists chloride attack
Atmospheric / general Excellent Titanium oxide film
Oxidizing acids Excellent Stable passive film
Wet chlorine / chlorine dioxide Very Good Good resistance
Elevated temperature Good Usable to ~400 °C

Corrosion resistance is characteristic of titanium — excellent in seawater, marine atmospheres and oxidizing media — combined with high strength and excellent biocompatibility for implants.

5. Heat Treatment

An alpha-beta titanium alloy; can be used annealed or strengthened by solution treatment and ageing.

Solution Treatment Solution treat at approximately 900–955 °C (below the beta transus) and quench. Mill annealing (~700–785 °C, air cool) is used for the standard annealed condition.

Ageing Age at approximately 480–595 °C to precipitate fine alpha and develop higher strength (STA condition). The response to ageing is effective in sections up to about 25 mm. Protect from oxygen, nitrogen and hydrogen pickup at temperature.

6. Weldability and Joining

Weldable by inert-gas processes; the weld pool and cooling weld must be fully shielded from atmospheric contamination, which causes embrittlement. Post-weld stress relief or annealing is commonly applied.

Welding Process Applicability Filler / Consumable
GTAW / TIG Good AWS A5.16 ERTi-5 (matching)
GMAW / MIG Good ERTi-5
EBW / laser / resistance Good Autogenous or matching filler

Use full inert-gas shielding and clean, contamination-free surfaces; avoid hydrogen, oxygen and nitrogen pickup. Post-weld heat treatment is common.

7. Machinability and Fabrication

Machining Guidelines

Parameter Recommendation
Machinability Difficult; slow speeds, heavy feeds, rigid tooling
Coolant Large volume of non-chlorinated cutting fluid
Note Practices similar to austenitic stainless steel

Forming Processes

Process Notes
Cold forming Difficult even when annealed; limited
Hot forming ~540–760 °C (creep/hot forming); finish-forge from ~954 °C

8. Applications

Industry Typical Components Key Requirements
Aerospace Turbine blades/discs, airframe, fasteners Specific strength + fatigue resistance
Medical Implants, prostheses, surgical hardware Biocompatibility + strength
Marine / offshore Equipment, oil & gas components Corrosion resistance + strength
Power / motorsport Pressure vessels, high-performance parts Strength-to-weight

9. Available Product Forms and Standards (ASTM / AMS System)

Product Form ASTM Standard AMS
Sheet, strip and plate ASTM B265 (Grade 5) AMS 4911
Bar, billet and forgings ASTM B348 (Grade 5) AMS 4928 / 4965
Surgical implant stock ASTM F1472
Welding wire AWS A5.16 ERTi-5 AMS 4963

Ti-6Al-4V alpha-beta titanium alloy. UNS R56400.

10. Comparison with Related Alloys (UNS System)

UNS Al % V % Type Best Used For
R56400 5.5–6.75 3.5–4.5 Alpha-beta Ti-6Al-4V; most-used alloy, high strength, heat-treatable
R56407 5.5–6.5 3.5–4.5 Alpha-beta Ti-6Al-4V ELI; medical/cryogenic (Grade 23)
R56320 2.5–3.5 2–3 Near-alpha Ti-3Al-2.5V; tubing (Grade 9)
R54520 4.5–5.75 Near-alpha Ti-5Al-2.5Sn; high-temperature (Grade 6)
R50400 CP (unalloyed) Workhorse commercially pure titanium (Grade 2)

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